Friday, August 15, 2025

Centuri Skylab Build, #KB-4, Part 11, Long Warped Tunnel



The 3D printed long tunnel was warped!
I tried but couldn't get it straight.
A new tunnel was cut from 3/32" thick basswood.

I darkened the underside with pencil to better see the curve sanded to fit the BT-52 pilot tube.
Instead of wrapping sandpaper around the BT-52 tube, I wrapped 220 grit around an engine casing. 
TIP: When contour sanding - You can get a better fit using a smaller diameter tube or casing.  



What's left of the pencil lets you see how much has been sanded. The picture on the left shows a little more work is needed.

On the right is a good fit, probably as good as it'll get.





The lower 2" tube, shroud and upper tube were slid together for a shot of filler/primer, no glue yet.

In the picture, the upper tube was pushed up to show the unpainted gluing area.

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