Thursday, August 20, 2026

Estes Cosmic Interceptor Build, Part 6, Balsa Prepping



I kept the glue fillets on the vanes small. Any excess glue was picked up with Q-tips.










Lots of laser cut balsa in this kit!
Four sheets of 1/8" thick wood.


This is part of one fin assembly.

On the left - I've sanded the edges with 320 grit on a block. This is about halfway through the edge sand. 

On the right - The finished edge sand, just a small bit of laser cut ash remains. Sand off just the ash, don't change the size or shape of the piece.




Another sand,
On the left - With the block held perpendicular to the fin face, you can see how the laser cut isn't cut at a true 90 degree angle. 
The fit will be better if the edges are true.

On the right - 
The ash is removed and the fin edges square.

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