Wednesday, October 13, 2021

Estes Vesta Intruder #7312 Build, Part 2, Vane Piece Fix




The two models I built were pre-production kits.
In one of the kits, the forward crescent vanes were burnt a little short. Maybe the laser cutter wasn't dialed in yet.

Some new vanes would have to be cut.

On many kits there is extra balsa on the outside edges.

I simply traced around one of the good crescent pieces and cut out some new pieces. 
This is nothing new - When I started in rocketry we traced patterns and cut out fins. No die-cutting, no laser cutting.






The Vesta Intruder has twelve (count 'em twelve) vane pieces.

This will lead to some extra work as I round, fill and prime before gluing onto the body tube.

2 comments:

  1. When you fill and prime vanes and fins like this before you attach to the tube, how critical is it to keep the root edge unfilled/unpainted? Also, if you're already filling and priming prior to attaching, what's the reason for not painting before attaching, too?

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    Replies
    1. Hi Derek,
      The root edge of the fins shouldn't have any paint on it or the glue won't soak in. I tend to sand off almost all the filler/primer, sanding until the balsa color starts to show.
      If you were to spray paint a fin before before gluing onto the body tube, it might stick at first but will probably pop off the body. The glue can't soak in through a coat of paint.
      So I compromise - the body tube seams and fin grain are filled with CWF and sanding. Then they coat a shot of filler/primer and sanding. That two step process should fill the grain and tube seams.
      Scrape or sand any remaining filler/primer off the fin glue line. Then the fins and launch lug are glued onto the tube.
      Filling the grain and tube seams before assembly gives a smoother finish at the root edge glue fillets. It's sometimes difficult to sand in tight areas if you assemble the model - then try to fill the grain and seams.

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