The cut plug was slid into the nose cone shoulder base.
To seal the end before pressing in the oily clay, the card stock disk got a coat of wood glue applied with a Q-tip. Let dry before adding the clay.
I weighed out the equivalent amount of clay.
On the right, the nose cone was slid into the BT-50 H tube.
These nose cone molds were originally made for Starlight Rockets and are now owned by Apogee. They fit the heavy walled tubes very well, but there is a light overlap at the shoulder base.
This was sanded down with 220 grit on a block, followed by smooth sanding with 400 grit.
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